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用不坏的海底多相流量计-石油圈

所在地区: -- 发布日期: 2019年8月9日
建设快讯正文

摘要:Vx Omni海底多相流量计的平均故障间隔时间为216年,而且尺寸更小,测量精度更高,是海底多相流测量的利器。

编译:TOM

当井口、采油树或生产控制设备位于海床上时,多相流的测量会变得更具挑战性。若要在平台上测量海底油井的产量,则需安装昂贵的海底测量管线,而且平台上的测试分离器,通常又无法应用于海底油井。

Vx Omni海底多相流量计完美解决了上述挑战。这种尺寸更小、精度更高的多相流量计,额定作业压力高达20000psi,同时它还可提高资本效率,缩短交付周期,并拥有无与伦比的可靠性。

该流量计充分利用了Vx多相流试井技术的准确性与精密性,可在油井或管汇中实现混合流的实时测量,以满足试井、产量监测、油井配产的需求。

与上一代技术相比,Vx Omni流量计的零件数量减少了三分之二。针对压力等级、作业流体兼容性、温度、流速以及水深等技术规格,该流量计90%以上的零件都采用了标准化设计,包括最先进的仪器。

VX Omni流量计可准确获取海底开发井(包括偏远地区的开发井)的油、气、水流速。而且,该流量计体积更小,无需地面测试设备与海底测试管线,节约了大量成本。简洁的设计使零部件更少,复杂性更低,同时还减少了材料与人员的需求。

下左图为Vx Omni流量计的侧视图,右图为其俯视图。该海底流量计可承受20000psi的高压,并且体积更小,设计更为简洁。

Vx Omni流量计设计有冗余系统、可检索的电子设备以及状态监测系统,其可靠性与可用性在同类产品中鹤立鸡群。根据可靠性预测,该流量计的平均故障间隔时间为216年。

而且,Vx Omni流量计是业内唯一可在文丘里管内,进行单点高频测量的海底多相流量计,无需系统中多个位置测量值的互相关联。无论生产流体是稠油还是湿气,又或是处于何种多相流状态,该技术都可确保流量测量的准确性与可重复性。

应用

1、海底试井;
2、产量的连续监测;
3、油井配产与输油监测;
4、井动态评估;
5、重油到凝析油的产量测量。

优势

1、交付周期短,可降低项目成本;
2、无可比拟的可靠性(平均故障间隔时间为216年),降低了终身拥有成本;
3、准确、实时的流量测量,在不稳定的流速条件下,可减少不确定性,改善决策,节约成本;
4、提高采收率:1)增加对井动态的了解;2)消除采出液流中的主要压力损失;3)可及时更新油藏监测与产量预测的流量;
5、精确的配产要素,可降低配产纠纷的风险;
6、远程计量作业,可减少访问平台的次数,降低运营成本。

特点

1、设计标准化,满足最严格的要求,包括:额定压力为20000 psi(137.9 MPa)、作业水深可达14750英尺(4500米);
2、能够获得安全与环境执法局的批准;
3、符合API规格17D、17F与17TR8的认证;
4、基于Section VIII-2疲劳曲线以及典型负载历史的疲劳评估;
5、标准冗余电子设备;
6、可回收的电子仪器装运箱;
7、双伽马光谱;
8、可重复的、准确的测量;
9、单点测量;
10、卓越的动态响应;
11、高频测量;
12、无需分离与流量校准;
13、无活动件。

技术参数

备注:向下流动时,气体流量不确定度增加1%,液体流量不确定度增加2%。喉道压力比绝对压力大20巴。压差大于100毫巴。对于大多数测量,Vx技术的重复性与还原性通常优于1%。

Vx Omni:Subsea multiphase flowmeter

When wellheads or trees and production control equipment are located on the seabed, multiphase flow tests are more challenging. Surface measurements of production from subsea wells require the installation of costly subsea test lines, and platform-based facilities with topside test separators do not often have capacity for tying in subsea wells.

The Vx Omni* subsea multiphase flowmeter solves these challenges. This reduced-footprint, highly accurate multiphase flowmeter takes the application of flowmeter technology to 20,000 psi while expanding on capital efficiency, expediting lead times, and achieving unparalleled reliability.

Leveraging the accuracy and precision of Vx* multiphase well testing technology, the flowmeter addresses the need for real-time commingled process stream measurement at the well or manifold for use in well testing, production monitoring, and fiscal allocation.

Reduced lead time

The number of parts in the Vx Omni flowmeter has been reduced by approximately 66%, compared with previous-generation technologies. More than 90% of these components, including the most advanced instrumentation, are standardized for pressure rating, process fluids compatibility, temperatures, flow rates, and water depth.

Capital efficiency

The Vx Omni flowmeter offers new possibilities for obtaining data about gas, oil, and water flow from subsea development wells, including those in remote locations. The flowmeter can provide substantial cost savings through downscaling or eliminating surface well testing facilities and subsea test lines. Design simplification equates to fewer parts and less complexity, requiring the use of less material and fewer personnel hours.

The Vx Omni flowmeter (side view at left, top view at right) takes subsea flowmeter application to 20,000 psi and features a reduced-footprint, simplified design.

Superior reliability

Redundancy, retrievable electronics, and condition monitoring are built into the Vx Omni flowmeter design, resulting in unparalleled dependability and availability. Reliability projection indicates that the flowmeter’s mean time between failure is 216 years.

Unparalleled metrological performance

The Vx Omni flowmeter is the only subsea multiphase flowmeter in the industry that measures in high frequency at a single point in the venturi throat, thereby avoiding cross correlation of measurements from multiple locations throughout the system. This technique ensures accurate and repeatable flow rate measurements in any multiphase flow regime and in production fluids ranging from heavy oil to wet gas.

APPLICATIONS

Subsea well testing
Continuous production monitoring
Fiscal allocation and custody transfer
Well performance evaluation
Production measurement for heavy oil to gas condensate

BENEFITS

Short lead time and reduced project costs
Unparalleled reliability (mean time between failure = 216 years), reducing lifetime ownership cost
Accurate, real-time flow rate measurements under unstable flow conditions to reduce uncertainty, improve decision making, and save costs
Increased recovery rates through
Improved understanding of well dynamics
Elimination of major pressure loss in production stream
Updated flow rates for reservoir monitoring and production forecasting
Precise allocation factor to reduce risk of allocation disputes
Remote metering operations for reduced operating cost from fewer offshore visits

FEATURES

Design standardized for the most stringent requirements, including 20,000 psi [137.9 MPa] and 14,750-ft [4,500-m] water depth
Ability to attain approval from Bureau of Safety and Environmental Enforcement
Qualification in accordance with API Specs 17D, 17F, and 17TR8
Fatigue evaluation based on Section VIII-2 fatigue curves and a typical load history
Redundant electronics as standard
Retrievable electronic canister option available
Dual-gamma spectroscopy
Repeatable, accurate measurements
Single-point measurement
Exceptional dynamic response
High-frequency measurement for detailed flow dynamics
No need for separation and flow calibration
No moving parts

For downward flow, gas flow rate uncertainties should be increased by 1%, and liquid flow rate uncertainties should be increased by 2%. Throat pressures greater than 20-bar absolute pressure. Differential pressure greater than 100 mbar. Repeatability and reproducibility of Vx technology is typically better than 1% for most measurements.

? 52-mm venturi size = 1.8 m3/h; 65-mm venturi size = 1.9 m3/h; 88-mm venturi size = 2.3 m3/h. In the GVF range of 90% to 98%, the largest of the absolute and relative uncertainties is applicable.
? For throat pressures greater than 35-bar absolute pressure.
§ For throat pressures greater than 25-bar absolute pressure.
? At low GVF, the uncertainty is limited by an absolute value of 2 m3/h at line conditions.
? 0.05% can be achieved with 30-min logging time.

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