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新型警报模式 确保弃置井完整性-石油圈

所在地区: 广西-- 发布日期: 2019年8月28日
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据悉,研究人员正在开发一种监测封堵弃置或短期停产井长期完整性的新技术,主要针对北海的油气井。该项目旨在为废弃井提供预警系统,将大幅提高防止泄漏的能力。

编译 | 惊蛰 影子

截至目前,北海的油气开采平台数量已超过11,000个,而其中的2,379个将在未来的10年内退役。然而,开发商还没有一项可靠的技术,来降低弃置封堵作业对于环境的危害,同时保持井筒完整性。

弃置井完整性监测是油气开发商义不容辞的责任,另外一些短期停产井也需要定期或持续(如有需要)监测。

面对如此严峻的挑战,为了解决废弃井的监测问题,Heriot-Watt大学与井筒完整性公司Sentinel Subsea、英国油气创新中心展开合作,开发出了一种可追踪的环境友好型化合物。

油气创新中心CEO Ian Philips说:“2017年,退役的油井数量首次高于新钻井数量。仅在英国大陆架上,未来10年的油气井退役总支出预计达到153亿英镑,我们之间的合作将进一步提高成本效率,并提高该行业的环境安全标准。”

“为了在2035年实现退役支出减少35%的目标,整个行业都在努力,这种非侵入型的环保监测系统潜力巨大,有可能以低成本监测整个英国,甚至更偏远地区的数千口退役和临时停产井。”

工作模式

这种新型化合物被称为SWIFT,在井密封之前泵入井中,如果发生井泄漏问题,该化合物将与探测器反应,触发警报。一旦发生这种示踪剂触发反应,它将导致浮力信标分离并向基站发送信号,提醒作业人员对发出信号的井进行详细调查。

Sentinel Subsea的CEO Neil Gordon说:“环境保证和降低成本是退役技术研发的两个基石。更加至关重要的是,北海的油气行业能够向所有利益相关者展示其积极主动的环境管理实践,且其能力可覆盖油井整个生命周期。同时,该技术还将帮助开发商实现油气管理成本减少35%的目标。”

“Sentinel Subsea的先进技术不仅能够满足环境保护要求,还是一种创新型的弃置封堵技术,能够帮助开发商实现降低成本的目标。”

“在油气创新中心的支持下,我们与Heriot-Watt大学亲密合作,实现了新技术的突破,它将使全球范围内的弃置封堵作业更加安全、高效。”

技术发展之旅

根据Heriot-Watt大学的一份声明,SWIFT在实验室中成功开发显示此类技术“大有希望”,但同时,在开发可靠的早期预警系统方面仍存在许多挑战。为使化合物作为“海洋中的烟雾报警器”而发挥作用,必须消除假警报(或误报)问题,同时还要保证信标能够检测到示踪剂触发反应。

Heriot-Watt大学教授David Bucknall说:“我们正在开发的SWIFT化合物不会天然存在于井下环境中,其泄漏可能导致误报检测,但值得注意的是,该化合物完全无毒且无危害,可以从井中进入海洋环境。目前,我们还需要确保它不会与井中存在的任何材料和化合物发生反应,以确保其可用性。”

“此外,密封在井内,该化合物必须具有长时间保持“休眠”状态的能力。我们正进行实验室条件下该化合物的人工老化测试,模拟最长可达100年。触发器安装在海床上,这意味着它可以更容易更换,目前的触发器可在约10年内保持有效。”

该研发项目重点关注三个阶段,以确保其具有商业可行性。这三个阶段包括目前正在进行的化学设计,以及后期的模拟/实验室现场试验和独立的现场验证测试。

在完成这些项目后,该化合物将量产,进行商业化应用,以便Subsea Sentinel在北海的油气井进行现场试验。随后Heriot-Watt的科学家们将对试验数据进行评估,以确保该系统的实际应用功能与实验室结果相符。

The North Sea is currently home to about 11,000 oil and gas platforms, of which 2,379 are expected to be decommissioned in the next ten years. However, the oil and gas industry lacks a standard approach to identifying environmental liability and well integrity.

There is currently no obligation for oil and gas companies to inspect abandoned wells, and although suspended wells do need to be inspected the process is not frequent or continuous.

A collaboration between Heriot-Watt University, Aberdeen-based integrity specialist Sentinel Subsea and the UK Oil & Gas Innovation Centre aims to address the problem of monitoring unused wells with an “environmentally benign tracer compound.”

“During 2017, for the first time, the number of wells being decommissioned was higher than the number of new wells being drilled,” Oil & Gas Innovation Centre CEO Ian Philips said. “With the total decommissioning expenditure over the next 10 years expected to reach £15.3bn on the UK continental shelf alone, collaborations like this have the potential to bring further cost efficiencies and increase environmental safety standards to the sector.

“The industry as a whole is striving to reduce decommissioning expenditure by 35% by 2035 and this non-invasive, environmentally-friendly monitoring system has the potential to monitor thousands of decommissioned and suspended wells across the UK and further afield at low cost.”

How does the compound work?

The compound, known as SWIFT, is designed to be pumped into a well before it is sealed and will react with a detector “trigger” material if the well leaks. Once this tracer-trigger reaction takes place it will cause a buoyant beacon to detach and transmit a signal to its base station, alerting the need for further investigation of the beacon’s associated well.

“Environmental assurance and cost reduction are the two cornerstones of well decommissioning,” Sentinel Subsea CEO Neil Gordon said. “It is vital that the North oil and gas industry can ably demonstrate proactive, best practice of environmental stewardship to all stakeholders throughout the late life and decommissioning process, whilst working towards the Oil and Gas Authority’s reduction target of 35% on current cost projections.

“Sentinel Subsea’s technology provides that environmental assurance whilst providing the confidence for industry to adopt innovative decommissioning techniques that could make a huge contribution to that cost-saving objective.

“Our partnership with Heriot-Watt University, supported by the Oil & Gas Innovation Centre, allows our technology to begin its tangible journey to make global decommissioning a safe, highly efficient industry.”

Development of the system

According to a statement from Heriot-Watt University, development of the SWIFT compound is showing “promising results” in the laboratory, but there are a number of challenges in developing a reliable early-warning system. For the compound to work as a “smoke alarm in the sea” false positives must be eliminated and the beacons must be able to detect the tracer-trigger reaction.

“The SWIFT compound we are developing cannot be found naturally in the environment as this could cause a false positive detection but must, at the same time, be completely non-toxic and non-hazardous to allow it to enter the sea environment from the well,” Heriot-Watt professor David Bucknall said. “We also need to ensure that it does not react with any of the materials and compounds that exist in the wells already.

“It also needs to remain ‘dormant’ for an extended period of time, sealed within the well. We are testing materials that can last for up to 100 years by artificially ageing the compound under lab conditions. The position of the trigger on the seabed means it can be more readily replaced so this will need to last for approximately 10 years.”

The project is focusing on three stages to ensure the system is commercially viable. These stages include the chemical design, which is currently underway, simulated and laboratory field trials and independent external validation tests.

Following these, the compounds will be commercially produced in sufficient quantities for Subsea Sentinel to conduct trials in North Sea wells before scientists at Heriot-Watt evaluate the trial data to ensure the system’s functionality matches results from laboratory trials.

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