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国际前沿技术动态(2019年9月)-石油圈

所在地区: 天津-- 发布日期: 2019年9月6日
建设快讯正文

本月技术动态,共更新8项国际前沿技术信息。

编译 | 惊蛰 影子

当今世界,正面临着百年未有之大变局。随着全球能源转型步伐的持续加快,国际油气行业正在进入重要转折关口,面临着技术主导未来的历史性选择。国际石油公司、服务公司越来越把技术创新作为公司的动力源和生命线,依靠技术占领未来制高点。特别是更加重视技术的实用性和针对性、突出价值创造驱动、重视协同创新和跨界合作、推动技术创新组织变革,打造高效、优质、开放的创新生态系统。

——吕建中《油气行业技术创新变革加速》

裸眼井单趟下钻固井&侧钻系统 节约作业时间

近日,油服巨头Weatherford推出了全新裸眼井固井&侧钻系统—AlphaST(点击查看原文),利用该工具,无需使用水泥桥塞即可完成侧钻作业。该公司表示,推出AlphaST的主要目的是提高作业灵活性,避免进行多次起下钻操作,消除昂贵的固井作业,这也是目前业内唯一可以在单趟下钻情况下完成裸眼井固井&侧钻的系统。在此前Permian区块的一次作业中的,开发商无法通过传统的水泥桥塞方法完成侧钻作业,主要原因在于地层硬度高,需要多次起下钻作业,导致井底钻具组合磨损严重。随后Weatherford的作业工程师对失败案例进行了分析,并推荐使用了AlphaST系统。在钻至设计深度后,通过使用膨胀封隔器锚定造斜工具,一次下钻就完成了侧钻作业,节省了29个小时的钻机时间,节约成本超过10万美元。

完整性管理软件保障油井顺畅开采

Wellbarrier可视化工具是一款基于云技术的软件,其功能强大,能够帮助开发商保持油气井的完整性,降低作业风险,保障开采顺利进行。利用该技术,开发商可实现井筒屏障的可视化以及沟通、数据记录。为了提高作业效率,Wellbarrier采用一致性极高的方法来提高井筒评估和风险管理的效率、准确性和速度。Wellbarrier以井筒屏障图表为核心,帮助作业人员及时有效地创建井屏障图示,实时保障完整性。近日,斯伦贝谢为该软件进行了更新,添加了一个客观风险评估模块,可在风险评估过程中消除主观认知的影响。该模块使用井屏障包作为井筒状况评估的基础,并基于标准化的5×5风险容差矩阵进行计算,其主要目标是遏制问题发生。另外,其他风险(如环境污染、设备磨损以及经济损失)也将得到缓解。值得一提的是,所有类型的井筒风险等级评估都可以在室内进行,无需危险的室外作业。作业工程师可以更加清楚地了解井筒状况,确定井筒的优先减缓措施。

BOP锚定缓解井口设备疲劳

据悉,Trendsetter Vulcan Offshore已于近日与Tamarind Resources达成协议, Trendsetter将其井口疲劳缓解系统应用于新西兰的海洋油气开采。井口疲劳缓解系统通过四条锚绳(固定在海床)固定BOP堆栈,减缓其在水下的运动(震动等),降低了现代大型BOP对传统井口的影响。由于锚绳降低了防喷器组在井口上方的震动状况,大大降低了井口循环应力,并可延长设备使用寿命。根据特定的立管和井口配置,井筒设备的疲劳寿命比原始状况(BOP运动未得到控制)延长了1000倍。该系统还有另外一个好处,即优化海洋油气开发中的监控圈应用,特别是在浅水作业区,监控圈的应用是非常严格的。

待安装的井口疲劳缓解系统张力原件

新型设备,化“无用”天然气为宝

近日,Frac Shack公司发布了NG SideKick井场气体处理装置,其可以处理井场采出的劣质天然气,达到安全可用的标准,提高后者利用价值。SideKick对现场采出天然气中的液体和碳氢化合物进行减压、加热操作,达到去除的目的,确保天然气在应用中的安全性。经处理的气体可用于水力压裂作业中的天然气或双燃料发动机。利用这项技术,Frac Shack的客户能够在作业现场利用油田采出的能源为原料,从而减少清洁天然气的燃烧需求,降低成本。此外,天然气的使用显着降低了柴油燃料的需求,在大型压裂场作业中的替代率为40%至70%,可大幅降低作业成本。

新技术提高原油中H2S脱除效率

近日,Q2 Technologies发布了原油H2S清除剂Pro3。炼油厂、输送管道和原油终端都可以使用Pro3处理原油,消除三嗪类清除剂的结垢风险,同时保持相似的处理成本。该公司表示,Pro3系列清除剂设计的目的就是为了取代原油输送中MEA-三嗪的应用。现场测试表明,分离器和精炼装置的化学处理成本、物流和污垢腐蚀问题都得到了优化。Pro3与H2S分子反应并将其转化为溶于水的无毒硫酸盐,较重的硫酸盐分子与产出水一起流出,化学反应快速且不可逆,移除效果好。

新型液压泵带来更高的流量

据悉,Enerpac公司近日发布了新型E-Pulse系列液压泵。在该系列泵设备中,每种泵都可提供五种阀门选择,作业灵活性极高。这些泵之间采用交互式沟通连接,通过LED灯和振动脉冲,作业人员即可获得视觉和触觉反馈,确定工作和诊断状态。利用故障代码指示器,该系统可以向作业人员发出任何与电压、温度、按钮控制或作业条件相关的问题警告。另外,0.85马力的直驱电机采用六活塞模块设计,可提供均匀的流量和平稳的操作,保证工作顺利进行。

E-Pulse泵具有智能控制模块,可以保持马达输出功率稳定,相比于传统干嘛呢的1.5马力泵可提供更高的流率。

风险管理软件 加速作业决策制定

Sphera公司近日加速了用于工业4.0概念的操作风险管理软件解决方案交付。经过调整,该公司更加专注于综合工具,软件推出与实施时间有望减少66%,其客户可以在接下来的四到六周内实现安装与应用。Sphera的操作风险管理解决方案可帮助开发商专注于工作许可、流程安全和风险管理策略,帮助降低作业风险。通过加速交付,客户安装的软件可以随时投入生产,并在六个月内获得快速、数字化的投资回报。当前设计的配置选项可以实现快速实施部署,以帮助开发商控制成本,提高安全性能,同时处理重要的合规性问题。此外,该解决方案还可以根据客户需求进行定制产品,且耗时极短。

新型罐顶取样孔优化设备远程监控

近日,OleumTech发布了新的Thief Hatch Switch SX1000-S10,可以实时监控罐顶小孔径舱口的实时开/关状态。利用该工具获得的数据,开发商可以最大限度地减少产品损失,并在意外状况发生时快速收到意外排放通知。该开关可以安装在取样口的两侧,并提供常开或常闭触点控制。该解决方案还包括一个耐用的工业延长电缆(3米),无需使用额外的运行导管和电线。为了提供最高的作业灵活性,Thief Hatch Switch兼容所有类型的OleumTech无线、硬连线输入/输出或具有可用离散输入的第三方设备。

Thief Hatch Switch系统控制设备/触控方式简单,安装简便。

Single-trip openhole cementing and sidertrack system saves rig time

Weatherford has released the AlphaST single-trip openhole cementing sidetrack system that can initiate sidetrack operations without the need of a cement plug, according to a press release. Designed to increase operator flexibility, eliminate multiple trips and avoid costly cementing operations, AlphaST is the world’s only single-trip openhole cementing and sidertrack system, according to the company. For an operator in the Permian Basin, previoussidertrack attempts with conventional cement plugs failed in the hard formation, requiring multiple trips in the hole and resulting in damaged directional bottomhole assemblics. Weatherford’s reentry experts reviewed the application and installed the AlphaST system. After landing at the required depth, the team set the inflatable production packer to anchor the whipstock and drilled off the formation in a single trip, saving the operator 29 hours of rig time and more than $100,000 of operational expense.

Safeguarding wells with well barrier integrity software

The Wellbarrier illustration tool is a robust, cloud-based software for operating companies to safeguard their oil and gas wells, with the objective of reducing risk and maintaining well integrity, according to the company. The Schlumberger technology enables organizations to visualize, communicate and document their well barriers. Wellbarrier employs a consistent approach to improve the efficiency, accuracy and speed of evaluating wells and managing risk. With well barrier schematics as the core, the tool helps engineers create well barrier illustrations in a timely and effective manner. The software’s latest update is an objective risk assessment module, which provides a lean approach to removing subjectivity when assessing risk. The module employs the well barrier envelope definition as a basis for evaluation and is based on a standardized 5 by 5 risk tolerance matrix, with the primary objective of containment. Other risks, such as the environment and assets and financial losses, also are mitigated. Risk rankings for all well types can be performed in-house, eliminating the need to outsource. Engineers gain a clear picture of their well portfolio and can identify priority mitigating actions for their wells.

Wellhead fatigue mitigation system delivers tethered BOP

Trendsetter Vulcan Offshore has contracted with Tamarind Resources to deploy its Wellhead Fatigue Mitigation Systems for deployment offshore New Zealand, according to a press release. The new Wellhead Fatigue Mitigation System alleviates the impact of modern, large BOPs on legacy wellheads by arresting the motion of the BOP stack via four tethers, which are anchored to the seabed. The tethered BOP system arrests the motion of the BOP stack above the wellhead, substantially reducing wellhead cyclic stresses and enhancing fatigue life. Depending on the specific riser and wellhead configuration, fatigue life has been improved by as much as 1,000 times the original unmitigated wellhead fatigue. An added benefit is the increased limits to the rig watch circle, particularly in shallow water, where watch circles can be very restrictive.

A tensioner component of the Wellhead Fatigue Mitigation System is shown in the moonpool ready for installation. (Source: Trendsetter Vulcan Offshore)

Unit ensures the availability of usable natural gas

Frac Shack has released the NG SideKick on-pad gas processing unit that takes infield natural gas and processes it down to a safe and usable state for multiple uses on any location, according to the company. The SideKick depressurizes, heats and removes liquids and hydrocarbons from field natural gas to ensure the gas is safe and available for use in any natural gas and bi-fuel engine on a hydraulic fracturing location. This technology enables Frac Shack’s customers to use their own energy on site, reducing the need to flare off clean-burning natural gas. Additionally, the use of natural gas significantly reduces the need for diesel fuel, with substitution rates from 40% to 70% on large frac sites.

New technology for H2S removal in crude oil

Q2 Technologies has released Pro3, an H2S scavenger for crude oil applications, according to a press release. Refineries, production streams and crude oil terminals can eliminate fouling from triazine-based scavengers when treating oil with Pro3, while maintaining similar costs. The Pro3 series of scavengers are designed to replace MEA-triazine in liquid hydrocarbon streams. Field tests show a reduction in chemical treatment cost, logistics and fouling-corrosion problems in splitters and refining units. Pro3 reacts with the H2S molecules and turns them into aqueous, nontoxic sulfate salt. The heavier sulfate salt molecule drops into the produced water stream, and the chemical reaction is fast and irreversible.

Hydraulic pump delivers motor-controlled higher flow

Enerpac has released E-Pulse, a new series of hydraulic pumps that offer five valve options, according to a press release. The pumps feature an interactive pendant that delivers visual and tactile feedback, programming and diagnostic status to the operator through LED lights and vibration pulses. A fault code indicator warns operators of any issues related to voltage, temperature, button controls or service conditions. A 0.85-hp direct-drive motor offers a six-piston block design that provides even flow and smooth operation of tools.

Risk management software offers accelerated delivery options

Sphera now offers accelerated delivery of Industry 4.0 Operational Risk Management software solutions, a press release stated. With a focus on comprehensive tooling, the implementation schedule has been further reduced by 66%. Clients can have their software installed and up and running in four to six weeks. Sphera’s Operational Risk Management solution helps operators focus on permit to work, process safety and risk management strategies to help mitigate risks. With accelerated delivery, customers’ installations can be fully production-ready and can achieve fast, digital return on investment in six months. The off-the-shelf configuration option can be implemented quickly to help operators control costs, improve safety performance and handle important compliance issues. The solution also can be customized based on the client’s needs in an accelerated time line.

New thief hatch switch offers remote asset monitoring solution

OleumTech has released the new Thief Hatch Switch SX1000-S10, which provides real-time open/closed status of a thief hatch, according to a press release. Producers can use the data to minimize product loss as well as receive an immediate notification of unintended emissions. The switch can be mounted on either side of the thief hatch and provides both normally open or normally closed contacts. The solution also includes a robust 3-m (10-ft) industrial extension cable to eliminate the need for running conduit and wire. The Thief Hatch Switch is compatible with any OleumTech wireless and hardwired input/output or any third-party device with an available discrete input.

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