在油气作业中，操作人员的技术水平直接决定了作业效率，Drilling Systems推出了多款模拟器，可模拟场景，帮助作业人员提高效率。
编译 | 惊蛰
作为全球领先的钻井模拟技术提供商，Drilling Systems致力于提高油气行业的安全性与作业效率。该公司拥有14种世界一流的全尺寸或便携式产品，目前已经应用1100余台模拟器，遍布60多个国家。
罗伯特戈登大学石油与天然气研究所钻井模拟器主管Phil Hassard表示：“多亏了模拟器技术，仅通过提高效率，开发商今年就有可能节省数百万美元，并大幅减少非生产时间。这是大学与行业协同合作的典范，可有效地提高标准，为油气行业探寻更好的作业方法。”
Drilling Systems公司的DrillSIM模拟器完全符合、甚至超过了IADC与IWCF标准，为钻井与井控培训提供最严格的行业标准。该公司模型包括便携式与全尺寸的传统钻井和井控模拟器，以及针对特定客户要求的高级网络基地模型。
便携式模拟器
本期内容主要为大家介绍该公司的几种便携式模拟器。便携式模拟器极为实用，在不同种类的作业中都可发挥巨大作用，相对于其它技术，其特点非常明显。利用便携式模拟器，可在单个模拟器平台上进行钻井、井控与起重机培训，同时可包装在定制的保护套中以便运输。
基于模块的学习管理系统（LMS），拥有特定的LMS无教员模式，其用户友好的界面便于操作，容易上手。该公司的模拟器支持多种钻机的人机界面（HMI）系统、钻井模拟器（DWOS），对培训、模拟作业的进度与发展及时跟踪和报告。对于培训中的表现，模拟中的评估、反馈与改进功能可发挥巨大提升作用。另外，基于云服务的仪表板，可用于远程监控作业人员的能力。
OTR
OTR是一种实时便携式模拟器，为钻机提供钻井作业、设备操控、井控、起重机培训。得益于该交互式装置的无教员模式以及可持续提供培训、开发与评估，它正在彻底改变钻井行业的培训方式。利用DrillSIM井下模型，作业人员能够开发与运行钻井和井控练习，同时以三维图形的方式，展示出井下工况。这使得受训人员可看到并清楚了解其行为后果，或相同行为在不同钻井作业中造成的后果。
通过钻井模拟器（DWOS），可以在安全的环境中尝试与测试不同的钻井设计和作业，以确定最具经济性的建井方式，最终降低井的总成本。通过增加节流阀面板，OTR符合IWCF与IADC制定的油气钻井和井控的培训及认证标准。模拟器还满足OPITO第三阶段起重机操作员的重新评定。万物互联这一概念已深入油气行业，OTR可无缝连接到强大的学习与能力管理软件（LMS），利用该软件开发商可通过实时仪表盘，跟踪与监控员工的能力和学习成果。
应用优势
- 位于现场：利用便携式模拟器可快速、按需部署培训，该模拟器能够在现场提供培训与能力测试；
- 经济性：通过减少动复员时间降低作业与培训成本；
- 安全性：通过钻机模拟器降低建井风险，团队可在作业前，练习风险高的场景；
- 发展潜力：在职期间，通过能力计划监控团队的进步与发展。
DrillSIM:5
DrillSIM:5是一款基于软件的模拟器，可提供各种实时钻井与井控模拟。该软件能够将模拟器硬件中存在的控制面板，以交互式屏幕的方式展示出来，以确保最真实的体验，为终端用户提供坚实的可靠性与信心。DrillSIM:5是完全便携的解决方案，允许单个用户在培训中心以外的任何时间，进行单独的练习，或者与DrillSIM:Suite Manager一起使用时，能够在培训教室中创建复杂的多站点式培训环境。
DrillSIM套件管理可以将DrillSIM软件包添加到DrillSIM:5中，以创建一个多站点式培训环境。通过一个教员中心站点进行观察、监控与管理，该站点可获取每个模拟器上学生活动与进度的数据。DrillSIM:5采用了IWCF与IADC制定的油气钻井和井控的培训及认证标准。
DrillSIM:20
DrillSIM:20是另外一种便携式实时钻井与井控模拟器。这种交互式模拟器是一种经济有效的手段，可以为包括IADC与IWCF这些公认的认证标准，提供井控实践培训。DrillSIM:20包括两个控制台、一个触摸屏工作站以及一台笔记本电脑，它们被包装在一个坚固的保护箱内，以便于运输与随时随地提供培训。
DrillSIM套件管理可以将DrillSIM软件包的许可添加到DrillSIM:5中，以创建一个多站点式培训环境。通过一个教员中心站点进行观察、监控与管理，该站点可获取每个模拟器上学生活动与进度的数据。DrillSIM:20符合并超过了IWCF与IADC（级别3与4）制定的油气钻井和井控的培训及认证标准。
DrillSIM:50
便携式实时钻井与井控模拟器Drillsim:50可为公认的认证标准，提供井控实践培训。该模拟器包括四个控制台、一个触摸屏学生站与一个笔记本电脑教员站，可以在教室和不同站点之间快速轻松地传输数据。其实用优势包括：经济性：通过无限的团队练习，使投资回报最大化；合规性：确保团队训练有素、能力强，符合全球公认的标准；现实性：提供切合实际的培训体验，不会对资产、人员或环境造成风险；互动性：通过四个控制台使团队培训更轻松，更具互动性。
As the world’s leading provider of advanced drilling simulation technology, Drilling Systems is dedicated to increasing safety and efficiency in the oil and gas industry. 30 years’ industry experience，14 world-class products available as full-size or portable solutions，Over 1100 simulators deployed in more than 60 countries
“Thanks to simulator technology, our clients have potentially saved millions of dollars this year alone through improved efficiencies and have reduced non-productive time significantly. This is a perfect example of university and industry working together effectively to raise standards and identify better ways of doing things for the oil and gas industry.”
Phil Hassard, Drilling Simulator Manager, Robert Gordon University Oil and Gas Institute
Drilling and Well Control Simulators
Drilling Systems’ DrillSIM simulators meet and exceed IADC and IWCF standards to offer the ultimate industry standard in drilling and well control training. Our models range from portable and full-size conventional drilling and well control simulators to advanced cyberbase models with bespoke options for specific customer requirements.
Portable Simulators
KEY FEATURES
- Drilling, well control and crane training on one simulator platform
- Packaged in a bespoke protective case for transport
- Module-based learning management system (LMS)
- Includes unique LMS instructor-free mode
- Optional instructor controlled capacity
- User-friendly interface
- Supports multiple rig human machine interface (HMI) systems
- Drill the Well on Simulator (DWOS)
- Progress and development tracking and reporting
- In-simulation assessment, feedback and improvement
- Cloud-based competency dashboard for remote crew competency monitoring
On The Rig: OTR
On The Rig (OTR) is a real-time portable simulator bringing drilling and equipment operations, well control and crane training to the rig. The interactive unit is revolutionising how training is delivered for the drilling industry with its instructorless mode and the ability to deliver continuous training, development and assessment.
DrillSIM Downhole Model
The DrillSIM downhole model allows operators to develop and run drilling and well control exercises while providing a graphical 3D representation of what is happening downhole. This allows trainees to see and clearly understand the consequences of their actions or equally their in-actions throughout various drilling operations.
Drill the Well on Simulator
By Drilling the Well on Simulator (DWOS) multiple variations of well design and drilling operation can be tried and tested in a safe environment to determine the most cost-effective method of well delivery which ultimately reduces well spread costs.
Industry standards
With the addition of a choke panel, OTR meets oil and gas drilling and well control training and accreditation standards set by IWCF and IADC. The simulator also meets OPITO stage 3 crane operator re-assessments.
Connected software
The OTR connects seamlessly to powerful Learning and Competence Management Software (LMS) which allows you to track and monitor the performance and results of your workforce via real-time dashboards.
Benefits
- On-site：Deploy training rapidly and on-demand with a fully portable simulator that can deliver training and competence testing on-rig and in-situ.
- Cost-effective：Reduce operational and training costs by reducing travel time.
- Safety：Reduce the risk of well delivery with an on-rig simulator that allows teams to practise high-risk scenarios before carrying them out.
- Development：Monitor the progress and development of teams while ‘on the job’ with competence programmes.
DrillSIM:5
The DrillSIM:5 is a software-based simulator that delivers a wide range of real-time drilling and well control simulations. The software displays interactive on-screen versions of the control panels present in simulator hardware to ensure a realistic experience that provides the end user with proven reliability and confidence.
The DrillSIM:5 is a fully portable solution that allows a single user to practice individual exercises away from a training centre at any time or offers the ability to create a sophisticated multi-station training environment in the classroom when used in conjunction with DrillSIM:Suite Manager.
DrillSIM Downhole Model
A DrillSIM software package license can be added to DrillSIM:5 to create a multi-station training environment. Simulations can be observed, monitored and managed from one central instructor station that provides data on the student activity and progress on each simulator.
Industry standards
DrillSIM:5 introduces oil and gas drilling and well control training and accreditation standards set by IWCF and IADC.
DrillSIM:20
The DrillSIM:20 is a portable real-time drilling and well control simulator. The interactive simulator is a cost-effective means of delivering hands-on well control training to recognised accreditation standards including IADC and IWCF.
The DrillSIM:20 includes two consoles, a touchscreen station and a laptop which are packaged in a robust protective case that can be easily transported to deliver training anytime, anywhere.
DrillSIM Suite Manager
A DrillSIM software package license can be added to DrillSIM:20 to create a multi-station training environment. Simulations can be observed, monitored and managed from one central instructor station that provides data on the student activity and progress on each simulator.
Industry standards
DrillSIM:20 meets and exceeds oil and gas drilling and well control training and accreditation standards set by IWCF and IADC (levels 3 and 4).
DrillSIM:50
DrillSIM:50 is a portable real-time drilling and well control simulator. The interactive simulator is a means of delivering hands-on well control training to recognised accreditation standards.
The DrillSIM:50 includes four consoles, a touchscreen student station and a laptop instructor station which can be quickly and easily transported between classrooms and sites.
- Cost-effective: Maximise return on investment with unlimited team exercises.
- Compliant: Ensure teams are well trained, competent and accredited to globally recognised standards.
- Realistic: Provide a realistic training experience without the risk to assets, personnel or the environment.
- Interactive: Make team training easier and more interactive with four consoles.
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