斯伦贝谢Ora测试平台 为油藏测井增添AI因素-石油圈
| 所在地区: | 广西-河池-都安县 | 发布日期: | 2020年12月2日 |
油服巨头斯伦贝谢公司创新突破,将新型尖端硬件配置和云原生协作软件有机结合起来,在储层动态描述技术领域取得了革命性成果,可在任何地层条件下获取前所未有的洞察力。
编译 | 二丫
9月18日,斯伦贝谢在摩纳哥举行的2019届SIS(软件集成解决方案)全球论坛上分享了Ora智能电缆地层测试平台。该平台利用新的体系架构和计量学技术提高了运行性能,能够在任何条件下(包括以前不可能开展的条件)实现油藏动态特征描述。
Ora测试平台的硬件性能卓越,耐温达200℃、耐压达241MPa,具备双流程体系结构、实验室级精确计量以及井下自动化智能操控,硬件水平代表了电缆地层测试领域的一个新基准。通过结合聚焦径向探头和双进气口双封隔器系统,流量管理范围可从0.05桶/天达到108桶/天,能够在几乎所有环境下完成样本采集,通过电缆也能完成深水瞬态测试作业。Ora测试平台兼具高效性、可靠性和灵活性,不仅提升了现有行业标准,而且使得以前无法进行的地层测试作业成为可能,包括高温高压(HPHT)作业、致密或疏松地层以及具有挑战性的流体环境。
依托Ora平台先进的处理能力,主要从下述三个方面来提高油藏评价水平:
1.智能化设计汇集所有相关信息,用于设计最优硬件配置和制定数据采集策略。 2.操控性灵活,使团队成员随处都可以协作访问操控过程和储层描述。 3.基于油藏内获取的数据,通过定制的的交互式面板提供2D和3D可视化模型,有助于客户实时做出有效决策。
智能硬件
Ora平台的核心硬件是基于九十载行业领先的专业技术沉淀和创新理念的深入结合。平台上的阀门、仪表和数百个其他关键的系统组件均实现了人工智能控制,可以相互通信联系,从而实现复杂工作流程的井下自动化操控。这就确保了油藏动态数据能够实时可靠地传输至地面交互式面板,便于客户快速做出有效决策。
快速获取地层内的流体样品:
1.聚焦径向探头的过流面积较大,通过在井筒内完成膨胀自密封动作,然后在储层中沿周向获取流体样品,而不是将其汇集到一个狭小受限的采集点。探头的自动化密封过程是通过探头和流量管理器之间的循环反馈来加速完成膨胀动作。 2.高精度流量控制和聚焦径向探头设计,实现了只有油藏原生流体才能进入采样口,而泥浆滤液不能通过入口护板。 3.在双流线体系结构中,样品管线和屏蔽管线中的流体平行流动,所需管串长度较短。两条流线具有相同的硬件配置,可同时进行流体分析。
流量管理器可精确控制井下宽频泵的广域动态变化,对流量进行高度敏感化控制,调节范围0.1~200立方厘米/秒,耐受压差最高可达55MPa。
在样品管线和屏蔽管线上都安装了抽排泵,流量管理软件可以精准独立控制每条流线内的速度和压力,便于在任何条件下快速清除流体。无论地层环境多么复杂,泵的精细化控制实现了储层流体的高度保鲜:在松散地层中可减少出砂量,在致密、低流动性的储层中,可避免产生过大压降,从而保持流体处于单相状态。
作业风险降低
基于Ora平台的系统集成、双流线架构和材料选择优势,使工具串比传统的WFT(电缆分层测试系统)工具串更加短小、轻便。智能传输系统进一步降低了所需的电缆张力以及卡钻的可能性。对于深层瞬态测试,在泵排量较高的情况下,井内碳氢化合物的充分循环可保证油井得到有效控制,不需要进行燃烧放空或地面流体处理工作。
实验室级数据的精确计量
先进的井下流体分析系统(DFA)为Ora平台提供了两项硬核功能。第一项是样品保证,对采集的储层流体,利用多种传感器就地获取流体定量数据,其中包括双流线24通道光谱仪数据、荧光性、电阻率、密度、压力、温度等信息。
其次,一旦证实有代表性流体的存在,则可借助系列化的高精密度、高精准度测量手段对进一步分析流体特性,包括油、气、水的体积分数、气/油比、碳氢化合物组成、二氧化碳含量、校准电阻率、密度、粘度以及液体的颜色等。所有仪表和DFA组件的额定温度均可达到200 ℃。
代表性流体的自动捕集
PVT样品采集采用六瓶样品室系统,该系统在一次入井过程中可实现多轮次采集。由于聚焦采集过程对油基泥浆滤液的接触量较低,导致从探头开始对各种微量气体(比如H2S)的清除量实现最小化。在流动路线中,所有流体的除气量都较低,密封件暴露程度最低,从而消除了样品死体积影响以最大限度地保证“原汁原味”。
之间的通路空间,在灌注之前会被地层流体冲至井下,从而成为样品采集过程的一部分。这种设计能够实现样品瓶完全灌满并起到密封效果,灌装后可保留样品中的微量气体。流体样品可以直接在进口后面采集,也可以在工具串的上端或泵的下游采集。
基于Ora平台,Talos Energy公司通过实时观察油藏储层动态分析数据,成功判定储层间的连通性关系。
Talos Energy公司希望弄清主力产层和临近的断层下降盘之间的储量连通性关系。对于断层下降盘储层,目前仅有低分辨率地震数据。
基于现有的模型、数据和Ora平台的智能规划,Talos和SLB合作设计出最优化的硬件配置与流体采集策略,便于将工具串高效地送至储层位置。此外,还确定出相关的流体性质梯度,并对结果进行实时基准测试。
该套工具串配备了双流线探头的自动化集成组件,利用其较大的过流面积来提高样品采集效率。两个独立的抽排泵能精确控制流体压降,减少地层出砂。此外,还组装了与井筒接触面积较小的支座和滚轮,降低粘卡风险。

常规WFT工具在探井中所获取的数据不足以确定沥青质梯度,而Ora平台能够获得大量的高质量数据,可精确描绘显性的连通性共享梯度。测井曲线上的横标显示了井下流体分析结果,其中CO2为紫色,C1为黄色,C2为橙色,C3~C5为棕褐色,C6+为绿色。
通过Ora平台的交互式面板所提供的可视化解释数据,从压力衰竭现象可判定断层不是密闭的。根据流体性质梯度表所示,在断层下降盘相距800 m的两口井拥有一个相同的烃柱,这足够说明该区块具备商业性开发价值。通过实时观察数据,可发现评价井钻探到的是一个储层,而不是潜在的两个。这意味着运营商无需申请混合许可证,并可简化完井设计要求。
所有监测站的污染水平都可以忽略不计,平均清理时间不超过2小时。随后的实验室分析证实,在采集的样品中污染程度不到1%。
Revolutionizing dynamic reservoir characterization by combining new digital hardware with cloud-native collaborative software for unprecedented performance and insights in all conditions
Schlumberger introduced the Ora intelligent wireline formation testing platform at the SIS Global Forum 2019 in Monaco on Sept. 18. The platform leverages a new architecture and metrology for enhanced performance, enabling dynamic reservoir characterization in all conditions, including where previously impossible.
Rated to 392 degF [200 degC] and 35,000 psi [241 MPa] with dual-flowline architecture, laboratory-accuracy metrology, and smart downhole automation, the Ora* platform’s hardware represents a new benchmark in wireline formation testing capability. Flow management options from 0.05 to 108 bbl/d in combination with focused radial probes and a dualinlet dual-packer system perform focused sampling in virtually all conditions and bring deep transient testing operations to wireline. The efficient, reliable, and flexible performance of the Ora platform not only improves on existing standards, but also makes formation testing a reality where not previously possible, including HPHT conditions, tight or unconsolidated formations, and challenging fluids.
How digital capabilities improve reservoir evaluation
1.Intelligent planning brings together all relevant information for designing the optimal hardware configuration and data-acquisition strategy. 2.Operations control gives your team members, wherever they are located, collaborative access to operations and results. 3.Contextual insights provides detailed 2D and 3D visualizations of the data acquired in reservoir context on a customized interactive dashboard for making realtime informed decisions.
Smart hardware
At the heart of the Ora platform is hardware built on 90 years of pacesetting technical expertise and innovation. The valves, gauges, and hundreds of other key system components of the Ora platform have smart controls that are AI ready and can intercommunicate, enabling downhole automation of complex workflows. This ensures that data can be reliably integrated into the reservoir context in real time for quick, informed decision making.
Rapid acquisition of representative formation fluids
1.The focused radial probe with its large fluid inlet area self-seals to the wellbore to acquire fluid circumferentially from the reservoir, instead of funneling fluid to a single constricted acquisition point. The automated probe-setting process uses a feedback loop between the probe and flow manager to accelerate the inflation process. 2.High-precision flow rate control and the focused radial probe design actively divert mud-filtrate invasion into the guard inlet while pure reservoir fluid flows into the sampling inlet and flowline. 3.The parallel flow of fluids in the sample and guard flowlines of the dual-flowline architecture results in a shorter string and simultaneous fluid analysis on both flowlines with the same hardware.
The flow manager precisely governs the broad dynamic range of the wideband downhole pump for highly sensitive and effective control of the flow rate, with options from 0.1 to 200 cm3/s [0.05 to 108 bbl/d] and up to 8,000-psi [55-MPa] differential pressure.
Having a dedicated pump for both the sample and guard flowlines means that the flow manager software can precisely and independently control both the rate and pressure of each line for fast fluid cleanup in all conditions. Regardless of formation complexity, the fine pump control unlocks fluid access: In loose formations, sanding exposure is reduced whereas in in tight, low-mobility rock, excessive pressure drawdown is avoided to keep fluids in single phase.
Reduced operational risk
The systems integration, dual-flowline architecture, and material selection of the Ora platform result in a toolstring that is significantly shorter and lighter than conventional WFT tools. The intelligent conveyance system further reduces the required cable tension—and the likelihood of sticking. For deep transient testing, where high pump volumes are expected, active hydrocarbon circulation ensures well control without the need for flaring or fluid disposal at surface.
Laboratory-accuracy metrology
The advanced downhole fluid analysis (DFA) system fills two roles for the Ora platform. The first is sample assurance, in which the purity of the acquired reservoir fluid is quantified in situ by multiple sensors, including data from the dual-flowline 24-channel spectrometer; fluorescence, resistivity, and density sensors; and pressure and temperature gauges.
Second, once the presence of representative fluid has been verified, further analysis can be conducted by extensively profiling fluid properties with a suite of high-precision, high-accuracy measurements including oil, water, and gas volume fractions; gas/oil ratio (GOR); hydrocarbon composition; CO2; calibrated resistivity; density; viscosity; and fluid color. All gauges and DFA components are fully rated to 200 degC.
Automated capture of representative fluids
PVT sample capture is conducted with a six-bottle sample chamber system, which can be deployed in multiples in a single descent. Starting at the probe, scavenging of various trace elements, such as H2S, is minimized because of low exposure to oil-based mud filtrate as a result of the focused-acquisition process. All material in the flow path is low scavenging, seals are minimally exposed, and dead volumes are eliminated to maintain the sample.
The flow path between the main flowlines and the sample bottles is flushed downhole with formation fluid as part of the sample acquisition process prior being filled. This technique saturates the bottle heads and seals and preserves the trace elements in the sample after filling. Samples can be acquired directly behind the inlet as well as farther up in the toolstring, downstream of the pump.
Talos Energy Determines Cross-Fault Connectivity Using Real-Time Insights from New WFT Platform
Talos Energy wanted to resolve uncertainty about the connectivity of reserves across the main productive reservoir and adjacent downthrown block. Only low-resolution seismic data was available for the downthrown block.
Using the available models, data, and Ora platform’s intelligent planning, Talos and Schlumberger collaboratively designed the optimal hardware configuration and acquisition strategy to efficiently convey the tools into the reservoir, determine the relevant fluid property gradients, and benchmark the results in real time.
The deployment leveraged the automated integrated components of the dual-flowline probe with its large flow area to expedite fluid extraction. Two dedicated flowline pumps finely controlled the drawdown to reduce sanding, while integrated low-contact-area standoffs and rollers mitigated the sticking risk.
The Ora platform’s contextual insights dashboard visualized interpreted data to determine from the pressure depletion that the fault was not sealing. The fluid property gradients indicate a common hydrocarbon column between two wells in the downthrown block 800 m apart, for sufficient reserves to warrant developing this block. The real-time insight—that the appraisal well had penetrated a single reservoir, instead of potentially two reservoirs—meant that applying for a commingle permit was avoided and the completion design requirements were simplified.
All stations showed only negligible contamination levels with an average cleanup time of less than 2 hours per station. Subsequent laboratory analysis confirmed <1% contamination in the collected samples.
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